Polyfant – Machine Technique
Polyfant: The perfect concept for coating with Poly22MH®.
The only sensible alternative in the long term in the interests of sustainable protection of building structures consists of practical, fully developed machinery rated for a special coating material, combined with a range of correspondingly specialised coating products.
This machinery package for top quality, sustainably successful protection of wastewater building structures enables the user to rely on integrated, modular, professional equipment. Polyfant comes complete with everything it needs on site, including its own power supply. As a self-contained system, it deals with all tasks and work involved without needing outside help.
Automated procedures, from substrate preparation and re-profiling through to coating, minimise the time spent by staff working in unpleasant, confined conditions in the manhole, with all the associated difficulties.
The results are reproducible and practically rule out the risk of processing faults (e.g. uneven coat thicknesses, air inclusions, trowel marks, etc.).
Machine Technique – Basic Module
Polyfant Basic Module for Poly22MH® polymer silicate coating.
Trailer truck 3.44 long tons
- Load capacity approx. 7716 lb.
- internal dimensions (L/W/H) 11.48"x 72.83"x 77.56"
- continuous trunk lid
- front hood and maintenance door
Interior work
- Aluminium floor
- front covering interior
- driver’s cab lighting and rotating beacon
- switches and sockets
Generator
- 11 KVA, 400 volt
- with remote start unit operation
- noise reduction 67 dbA
Hoist / Crane
- Max. drop weight 441 lb.
- continuously variable velocity of 0.60 – 12.00 m/min.
- extendible crane jib
- work flood light
Electronic control cabinet
- Switch
- mains supply
- circuit breaker
- control device / technique
Ventilation
- Air flow 74,161 ft³/h, 230 volt
- integrated in sidewall of trailer with sound protection hood
Piping / tubing
- as well as valve and external charging connections
Diaphragm compressor
- Volume flow 106 gal/min.
- 116 psi operating pressure
- electrical powering
Cable remote control /drive
- Crane: Up/down
- velocity Slinger machine: ON/OFF
- Material pump: ON/OFF
- incl. 49.2 ft. connecting cable and plug
Machine Technique – Security Technique Module
Polyfant Security Technique Module for Poly22MH® polymer silicate coating.
Overpressure breathing helmet
- For secure work under continuous supply of fresh air with slight over pressure.
- Up to 82 ft. tube length.
Full face filter mask
- Functions exactly like the overpressure breathing helmet, although it is permitted up to a tube length of 164 ft.
Supply unit for full face filter mask
- Special supply pipe
- pressure relief valve
- control valve on belt fitting
- incl. belt
Compressed air filter plus
- For supply of max. 3 breathing apparatuses.
- Equipped with pressure reducer unit and air washer for operation on stationary compressors with non oil-free air pressure.
Protective foil for helmet
- 1 set of protective foils (10 pcs.) for overpressure breathing helmet
Dew point measurement and climate tester
- Climate measurement device for detection of correct documentation of the ambient conditions according to ZTV Ing.
- Measured parameters: Ambient temperature, surface temperature, relative humidity, dew point temperature, dew point distance
Concrete test hammer
- Schmidt rebound hammer for fast and secure examination of concrete compressive strength.
Machine Technique – Duct Cleansing Module
Polyfant Duct Cleansing Module for Poly22MH® polymer silicate coating.
High pressure unit
- 5,076 psi, 5.55 gal/min.
- gasoline engine 20 HP
High pressure cleaning apparatus 14,503 psi
- Stainless steel 1.43.01 for duct diameter DN 500-1200
- continuously variable
- VA / rotation nozzle
- gliding rails for wall support
- inlying high pressure lance
- 2 x high pressure lance
- 90° for duct walls
- 2 x VA / rotation nozzles
- high pressure rotary feed-through
- max. flow 15.85 gal/min.
- electric motor drive approx. 20 rpm, 24 volt
Additional accessories:
- Water storage tank:
Stainless steel, volume 132 gal, incl. automatic fill-stop - Water pump:
Operating pressure 72.5 psi, 792 gal/h volume flow, pressure chamber 5.28 gal, automatic pressure switch-off for duct cleaning and PCC-technique
Machine Technique – Coating Module
Polyfant Coating Module for Poly22MH® polymer silicate coating.
Poly22MH® slinger machine with slinger head
- Approx. 5000 rpm
- 24 volt DC supply voltage
- control and mains supply for slinger machine
Poly22MH® pump technique
- Incl. nozzles, material tube 16.4 ft. and accessories
Poly22MH® mixing technique (polyfant distir 01)
- RPM-regulated Disolvermixer
Hot air blower
- For duct drying
- 54 HP
Cleansing vat
- for Poly22MH® pump
Instruction seminar Poly22MH® coating technique
- 2-day seminar
- incl. seminar documents
Machine Technique – PCC-Module
Polyfant PCC-Module for Poly22MH® polymer silicate coating.
PCC-boshing machine
- Continuously variable transport volume from 0.53 to 3.96 gal/min.
- max operating pressure 580 psi
- 400 volt, 4 HP
PCC-continuous mortar mixer
- 400 volt, 4 HP
PCC material tube
- 2 x 32.8 ft. incl. snap closure
PCC slinger head
- Accessories for slinger machine – Polyfant coating module